WHAT WE DELIVER

Engineering & Equipment Solutions for Ceramic Industries

Rs ASSOCIATES provides specialized engineering, heavy equipment manufacturing, and structural steel fabrication for ceramic tile, sanitaryware, and refractory processing industries. From heavy-duty ball mill shells and spray dryer towers to hot air ducting and raw material storage hoppers, our engineering solutions deliver durability and operational efficiency.

We fabricate high-temperature stainless steel and alloy steel components engineered to withstand extreme thermal stress and abrasive mineral wear.

Key Service Deliverables & Scope

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Spray Dryer Tower Shells & Cyclone Collectors

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Heavy Ball Mill Bodies & Gear Guard Enclosures

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Raw Material Storage Hoppers & Screw Feeders

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Hot Air Piping & Insulated Stainless Steel Ducts

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Bucket Elevators & Belt Conveyor Systems

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Exhaust Chimneys & Heavy Structural Platforms

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Kiln Structural Supports & Roller Beds

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On-Site Equipment Erection & Alignment

Thermal & Material Standards

High-temperature components fabricated using SS304/SS310 heat-resistant steel and IS 2062 heavy structural steel plates.

IS 2062ASTM A240AWS D1.1ISO 9001

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Thermal Vessel Fabrication

Heavy plate rolling and seam welding for spray dryers and hot air ducts.

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Ball Mill Shell Manufacturing

Precision rolled heavy cylinder shells with stress relief heat treatment.

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Bulk Material Handling

Heavy-duty screw conveyors, bucket elevators & weigh hoppers.

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Wear & Heat Resistance

Hardfaced wear plates and ceramic fiber lining support structures.

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Structural Steel Platforms

Multi-tier structural frameworks for kilns and processing towers.

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Rigorous Quality Assurance

100% NDT weld inspection and pre-dispatch fit-up assembly.

CERAMIC EPC SPECS

Spray Dryer & Thermal Plant Manufacturing Limits

Up to 8m Dia

Spray Dryer Body Size

800°C Max

High Temp Air Ductwork

SS 310/304

Refractory & Alloy Grades

+/-1mm

Kiln Roller Rail Tolerances

Heavy-gauge stainless steel & carbon steel spray dryer drying chambers and cyclones
Continuous roller kiln structural support beds and thermal expansion guide frames
High-velocity burner combustion hoods and ceramic wear-resistant duct linings

Request Ceramic Equipment Fabrication Proposal

METHODOLOGY & EXECUTION

How We Deliver Ceramic Industries Engineering

Structured 5-stage engineering and execution methodology ensuring precision and performance.

Designing & Detail

Spray dryer thermal airflow modeling, ball mill trunnion calculations, 3D plant layout & ductwork detail drawings.

Needs & Thermal Sizing

Reviewing operating temperatures, material throughput & site parameters.

CAD Design & Drawings

3D CAD modeling, plate cutting layouts & structural calculations.

Workshop Manufacturing

25mm plate rolling, alloy steel welding & shop pre-assembly.

Site Erection & Testing

On-site lifting, structural assembly, alignment & trial runs.

Ceramic Industries Engineering